Motor Control Panel Manufacturing Capabilities

Direct-On-Line (DOL) Starters

Robust starter panels assembled to customer specification, incorporating correctly rated protection devices and clearly identified control circuits.

Star–Delta Starters

Panels manufactured with defined interlocking, sequencing, and overload protection in line with approved wiring designs.

Variable Speed Drive
(VSD VFD) Panels

Drive-based assemblies that incorporate the protection, filtering, and internal layout requirements to meet EMC and duty requirements.

Soft Starter Panels

Motor control assemblies supporting controlled acceleration and deceleration, built to customer-approved documentation.

Our Approach to Manufacturing

Documentation & Traceability - Edited

Design Input & Verification

Customer-supplied documentation, including schematics, wiring diagrams, terminal schedules, I/O tables, and motor data is reviewed prior to manufacture to confirm completeness and build readiness.

Key technical checks include overload sizing, protection methods, contactor ratings, control circuit integrity, VSD or soft-starter integration, and alignment with the specified wiring standard.

Any ambiguity, inconsistency, or missing information is identified and clarified before build commences, reducing the risk of rework and ensuring the finished panel reflects the approved design intent.

Component Procurement

Our components are sourced via franchised OEM distributors to ensure they meet specification, reliability and traceability requirements. Where availability is constrained, equivalent options are sourced and proposed for client approval.

Commonly used manufacturers include Siemens, Schneider, Omron, ABB, Allen-Bradley and others (as defined by customer standards).

Assembly & Wiring Standards

BS EN 60204-1:2018 – Safety of machinery – Electrical equipment
BS EN 61439 – LV switchgear and assemblies
IPC/WHMA-A-620 & IPC-A-610 workmanship standards
Numbered and ferruled conductors
Segregation of power, control, and communication circuits
EMC-conscious drive wiring and screening
Correct torque settings for terminals
Thermal layout planning around contactors, overloads, soft starters, or drives
Clear component and terminal identification

Testing & Verification

Why Outsource Motor Control Panel Manufacturing

Step 01

Demand Spikes & Overflow Capacity
Manufacturers experiencing peaks in production use external capacity to maintain delivery schedules.

Step 02

Consistent Quality Across Builds
Defined assembly and inspection routines ensure uniform wiring and layout across every unit.

Step 03

Protected IP & Specifications
Control logic, wiring design, and performance standards remain fully owned by the customer.

Step 04

Specialist, Low-Volume, or Legacy Projects
Ideal for older machine platforms or technical builds no longer suited to main production lines.

Industries and Applications We Support

Manufacturing & Automation

Water & Wastewater

Marine & Offshore

Energy & Utilities

Medical & Scientific

Panels are built with environmental ratings and enclosure materials selected to suit the operating environment.

Frequently Asked Questions

Start Your Motor Control Panel Build

Ready to Talk?

Start with a
Discovery Call or Visit Our Facility.

Let’s talk about your challenges.

We’ll show you how we solve them, and whether we’re the right fit.

Schedule a Site Tour
in Macclesfield

Book a
Discovery Call

Download Our
Capabilities Overview (PDF)

2025 PPV Electronics. All rights reserved.